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Lubrication
(continued) __________________________________________________________________
Other factors:
:Grease manufacturers supply a wealth of information
on their products. Measured parameters include oil separation
%, oxidation stability, evaporation loss %, and particulate content
by size. Dynaroll can supply manufacturers' specification sheets
upon request.
Percentage fill: The percentage fill of a grease
is the ratio (as a percentage) of the actual grease volume to
the total available volume for the grease between the bearing
raceways. A 20-30% percentage fill is considered normal for small
bearings, although fills as low as 10% may be used where the load
is low and low torque is a requirement, especially for channeling
greases. The percentage fill of a bearing is a purchasing specification
(see Dynaroll part numbering system).
DYNAROLL
LUBRICATION CODE |
PERCENTAGE
FILL |
S |
50%
(+/-5%) |
L |
30%
(+/-5%) |
K |
20%
(+/-5%) |
Note: In some cases, lubricant quantity
may be specified by weight. Contact Dynaroll for more information.
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Grease (standard): Grease is deposited between
the balls in the bearing raceways in carefully controlled clean
conditions, according to the specified quantity. Bearings are
not normally rotated after this process, so that run-in is necessary
to distribute the grease evenly. Oil
(standard): Oil is deposited in the bearing raceways
in carefully controlled clean conditions. Normally, oil quantity
is not specified by the user, but is factory determined according
to bearing size. In some cases a specified weight of oil can
be used. Contact Dynaroll for more information.
Centrifuging: For torque
sensitive applications, centrifuging may be specified to remove
excess oil, leaving a
very thin film.
Vacuum impregnation: If the
bearing retainer (cage) is made from a porous material, then
vacuum impregnation can be used to force lubricant into the
pores, providing an oil reservoir. When a porous retainer is
used with grease, then the cage may be impregnated with the
base oil to prevent leaching from the grease.
Plating: Bearings may be
immersed in an oil or grease that has been diluted with a carrier
solvent. When the carrier evaporates, the bearing surfaces are completely coated
with a small amount of the original lubricant which acts both
as a corrosion shield (if applicable) and a lubricant where
only a very small amount is required (e.g. for low torque).
The choice of solvent must be compatible with the base lubricant.
Contact Dynaroll for more details of the plating process.
Dry (no lubricant):
Bearings may be specified without any lubricant. However, they
may be susceptible to corrosion. Bearings made from 52100 chrome
steel are always supplied with a coating of corrosion-inhibitor
(even when supplied “dry”), since, without this
coating, corrosion would be rapid and unavoidable.
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