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  Load Rating and Bearing Life (continued) __________________________________________________________________
GENERAL FATIGUE LIFE CORRECTION FACTORS

The L10 preload life of a bearing is normally adjusted as follows, according to real-world operating conditions:

Lna 

=
a1a2 L10
where:
Lna = adjusted bearing fatigue life

a1 =
Life correction factor for material and desired statistical reliability, the values for a1 being given below:

          Values for Life Correction Factor a1
MATERIAL
STATISTICAL RELIABLITY (%)
90
95
96
97
98
99
52100
1.00
.62
.53
.44
.33
.21
440C
.50
.31
.27
.22
.17
.11
DR/ES1
.8
.49
.42
.35
.27
.17

a2 = Life correction factor for operating conditions. It has been empirically determined to have a value between 2.0 under ideal operating conditions and 0.2 where one or more of the following conditions may apply:

  • The lubricant film thickness between the raceways and the rolling elements is low
  • Bearing raceways are excessively misaligned
  • Oscillatory motion
  • Rotation speed of the bearing elements is very low
  • Contamination or water is present in the bearing

Since there are many factors that determine observed bearing life, the above figures should be used conservatively.

MAXIMUM STATIC LOAD Co

When subjected to an excessive load or shock, rolling bearings may incur a permanent damage to the raceways, called brinelling. This occurs when the elastic limit of the raceway material is exceeded and will permanently effect the smooth rotation of the bearing.

The maximum static load rating of a bearing (Co) is defined as that load which will produce a contact stress of 609,000 lbf /in2 (428 kgf/mm2) between the rolling element (ball) and the raceway. The values of Co are listed in the bearing tables for each individual bearing. Exceeding this value will damage the bearing.

EQUIVALENT DYNAMIC LOAD

In most cases, the actual load applied to a bearing is a combination of fluctuating radial and axial loads which cannot be directly used for fatigue life calculations. Instead, the Equivalent Load (P) is used. This represents the hypothetical load of constant magnitude, passing through the center of the bearing, that would give the actual observed bearing life when used in the fatigue life formula. It is an estimate, dependent on the initial ball contact angle
αo and the static capacity of the bearing Co, as well as the actual load applied (F).

P = Pr + Pa
where:  
Pr , Pa are equivalent radial and axial equivalent loads, calculated using the nomographs on the next pages.


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