| |
Load Rating and Bearing
Life (continued) __________________________________________________________________
| |
The L10 preload life of a bearing is normally adjusted as follows,
according to real-world operating conditions:
|
= |
a1a2 L10 |
where: |
Lna
= adjusted bearing fatigue life |
a1 = Life correction factor
for material and desired statistical reliability, the values for a1
being given below:
Values
for Life Correction Factor a1
| MATERIAL |
STATISTICAL RELIABLITY
(%)
|
| 90 |
95 |
96 |
97 |
98 |
99 |
| 52100 |
1.00 |
.62 |
.53 |
.44 |
.33 |
.21 |
| 440C |
.50 |
.31 |
.27 |
.22 |
.17 |
.11 |
DR/ES1 |
.8 |
.49 |
.42 |
.35 |
.27 |
.17 |
a2 = Life correction
factor for operating conditions. It has been empirically determined
to have a value between 2.0 under ideal operating conditions and
0.2 where one or more of the following conditions may apply:
- The lubricant film thickness between
the raceways and the rolling elements is low
- Bearing raceways are excessively
misaligned
- Oscillatory motion
- Rotation speed of the bearing elements
is very low
- Contamination or water is present in
the bearing
Since there are many factors that determine
observed bearing life, the above figures should be used conservatively.
|
MAXIMUM
STATIC LOAD Co |
When subjected to an excessive load or shock,
rolling bearings may incur a permanent damage to the raceways, called
brinelling. This occurs when the elastic limit of the raceway material
is exceeded and will permanently effect the smooth rotation of the
bearing. The maximum static load
rating of a bearing (Co) is defined as that load which
will produce a contact stress of 609,000 lbf /in2 (428
kgf/mm2) between the rolling element (ball) and the raceway.
The values of Co are listed in the bearing tables for
each individual bearing. Exceeding this value will damage the bearing.
|
|
In most cases, the actual load applied to a bearing is a combination
of fluctuating radial and axial loads which cannot be directly used
for fatigue life calculations. Instead, the Equivalent Load (P) is
used. This represents the hypothetical load of constant magnitude,
passing through the center of the bearing, that would give the actual
observed bearing life when used in the fatigue life formula. It is
an estimate, dependent on the initial ball contact angle αo
and the static capacity of the bearing Co, as well as the actual load
applied (F).
|
P = Pr + Pa |
where: |
Pr , Pa
are equivalent radial and axial equivalent loads, calculated
using the nomographs on the next pages. |
|
|